Filling Machine Panel Retrofit into Arduino Nano-Based Digital System at CV Sarana Engineering

Wildan Surya Wijaya; Aditya  Ilham; Muhamad Abdul Jumali; Sagita Rochman; Akhmad  Solikin; Nihayatun Nafisah

doi:10.36456/z17w7r20

Authors

Wildan Surya Wijaya University of PGRI Adibuana Surabaya https://orcid.org/0009-0001-6502-0286
Aditya Ilham University of PGRI Adibuana Surabaya
Muhamad Abdul Jumali University of PGRI Adibuana Surabaya
Sagita Rochman University of PGRI Adibuana Surabaya
Akhmad Solikin University of PGRI Adibuana Surabaya
Nihayatun Nafisah Pamulang University

DOI:

https://doi.org/10.36456/z17w7r20

Keywords:

Machine Filling, Automation, Arduino Nano, Return of Investment

Abstract

The control panel on the filling machine is an important component in the industrial automation system that functions to regulate the work sensors, actuators, and time-based control devices. This research begins with the emergence of ideas or needs to develop a system or solve a problem, which is then followed by problem identification and literature study to strengthen the theoretical basis. This study aims to redesign the filling machine control panel using a modular approach based on the Arduino Nano microcontroller. By replacing analog components with digital ones such as relay channels, LCDs, and modular PCBs, a cost efficiency analysis was carried out between the old and new systems. Testing was carried out by evaluating the response time, stability, and actuator coordination of the control panel, as well as conducting an economic analysis that included cost reduction and Return on Investment (ROI) calculations. These indicators were compared between the new and old panels to assess improvements in both technical performance and economic efficiency. The results showed that the new panel improved response speed, stability, and actuator coordination, while achieving cost savings of up to 80% compared to the conventional panel.The Return on Investment (ROI) analysis indicated an ROI of 405%, which demonstrates a significant economic advantage as the initial investment can be recovered multiple times over. This result highlights that the redesigned system is not only technically superior but also cost-effective and flexible, making it highly suitable for small to medium-scale industries. This system is also more modular, easy to program, and supports digital interface integration, making it a feasible and sustainable automation solution

Author Biographies

Wildan Surya Wijaya, University of PGRI Adibuana Surabaya

Electrical Engineering
Aditya Ilham, University of PGRI Adibuana Surabaya

Electrical Engineering
Muhamad Abdul Jumali, University of PGRI Adibuana Surabaya

Industrial Engineering
Sagita Rochman, University of PGRI Adibuana Surabaya

Electrical Engineering
Akhmad Solikin, University of PGRI Adibuana Surabaya

Electrical Engineering
Nihayatun Nafisah, Pamulang University

Electrical Engineering

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