Implementation of Age Replacement Method for Molding Machine Maintenance at PT. KMI
DOI:
https://doi.org/10.36456/tibuana.8.2.10530Keywords:
Normal time, Standard time, cycle time, Production process.Abstract
The rapid development of the industrial world has caused the manufacturing industry to think hard to survive the fierce competition. PT. KMI is a company engaged in industrial furniture, oriented to the best quality in its products and supported by sophisticated technology in the production process. The problem that occurs is unexpected machine damage causing the production process to stop. The way to overcome this is to schedule the replacement of components that are susceptible to damage, especially sensors, bearings and roller trans. Determination of critical components using the ABC method and the age replacement method. The selection of damage distribution, at this stage is based on the goodness of fit value. One way to increase productivity is to schedule the replacement of components that are susceptible to damage, especially sensors, bearings and roller trans. The recommended replacement time is 128 days for sensors with a cost reduction of IDR 1.848.097 for replacement of sensor components, 261 days for bearing components with a cost reduction of IDR 1.301.553 and 251 days for roller trans components with a cost reduction of IDR 1.646.870. by using the ABC method, 3 critical components can be found, namely sensors and bearings with a percentage value of 42.80% for sensors, 20.95% for bearings, and 14.03% for Roller trans. The most optimal time interval for the three components is the sensor component 128 days with downtime cost savings of IDR 1.848.097. The bearing component 261 days with downtime cost savings of IDR 1.301.553. The roller trans component 251 days with downtime cost savings of IDR 1.646.870.
References
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Chien, Y., Rd, S., District, N., Chang, F., & Liu, T. (2014). The Effects of Salvage Value on the Age-Replacement Policy under Renewing Warranty. 1965, 1840–1848.
Dio, A. D., MZ, H., & Tamalika, T. (2023). Penerapan Metode Age Replacement Pada Usulan Jadwal Preventive Maintenance Mesin Dump Truck Di Pt. Bse Bayung Lencir. Nusantara of Engineering (NOE), 6(1), 57–65. https://doi.org/10.29407/noe.v6i1.19871
Jardine, A. K. S., & Tsang, A. H. C. (2013). Maintenance, replacement, and reliability: Theory and applications, second edition. Maintenance, Replacement, and Reliability: Theory and Applications, Second Edition, 1–332. https://doi.org/10.1201/b14937
Pardiyono, R., & Suryani, P. (2020). Meningkatkan Keandalan Komponen Mesin Dan Minimasi Downtime Pada Mesin Picanol Gtx Seri 22844. Sistemik : Jurnal Ilmiah Nasional Bidang Ilmu Teknik, 8(1), 1–8. https://doi.org/10.53580/sistemik.v8i1.33
Srirahayu, A. (2021). No Title (Revisi). Fakultas Ekonomi Universitas Indonesia.
Virana Putra, A. N., Prabowo, R., & Kalam Mollah, M. (2022). Usulan Peningkatan Efektivitas Mesin Menggunakan Metode Overall Equipment Effectiveness (Oee) Dan Fault Tree Analysis (Fta) Pada Mesin Moulding Pt. Tfm. Industrial Engineering Journal, 11(2). https://doi.org/10.53912/iej.v11i2.764
Ali M, M. N., & Kusuma, A. (2019). Analisa Kinerja Mesin Wtp Menggunakan Metode Fmea Dan Penjadwalan Preventif Maintenance. WAKTU: Jurnal Teknik UNIPA, 17(1), 15–25. https://doi.org/10.36456/waktu.v17i1.1829
Ar-Royyan, D., & Mukhtar, M. N. A. (2023). Perencanaan Preventive Maintenance Line Produksi Dengan Metode Rcm (Reliability Centered Maintenance) Di Pt Raya. PROFISIENSI: Jurnal Program Studi Teknik Industri, 11(1), 011–020. https://doi.org/10.33373/profis.v11i1.5081
Ardiansyah, M. F., & Widjajati, E. P. (2021). Penjadwalan Preventive Maintenance Pada Mesin Mixing Dalam Produksi Brick Batu Tahan Api Dengan Menggunakan Metode Age Replacement Pada Pt Xyz. Juminten, 2(1), 144–155. https://doi.org/10.33005/juminten.v2i1.219
Chien, Y., Rd, S., District, N., Chang, F., & Liu, T. (2014). The Effects of Salvage Value on the Age-Replacement Policy under Renewing Warranty. 1965, 1840–1848.
Dio, A. D., MZ, H., & Tamalika, T. (2023). Penerapan Metode Age Replacement Pada Usulan Jadwal Preventive Maintenance Mesin Dump Truck Di Pt. Bse Bayung Lencir. Nusantara of Engineering (NOE), 6(1), 57–65. https://doi.org/10.29407/noe.v6i1.19871
Jardine, A. K. S., & Tsang, A. H. C. (2013). Maintenance, replacement, and reliability: Theory and applications, second edition. Maintenance, Replacement, and Reliability: Theory and Applications, Second Edition, 1–332. https://doi.org/10.1201/b14937
Pardiyono, R., & Suryani, P. (2020). Meningkatkan Keandalan Komponen Mesin Dan Minimasi Downtime Pada Mesin Picanol Gtx Seri 22844. Sistemik : Jurnal Ilmiah Nasional Bidang Ilmu Teknik, 8(1), 1–8. https://doi.org/10.53580/sistemik.v8i1.33
Srirahayu, A. (2021). No Title (Revisi). Fakultas Ekonomi Universitas Indonesia.
Virana Putra, A. N., Prabowo, R., & Kalam Mollah, M. (2022). Usulan Peningkatan Efektivitas Mesin Menggunakan Metode Overall Equipment Effectiveness (Oee) Dan Fault Tree Analysis (Fta) Pada Mesin Moulding Pt. Tfm. Industrial Engineering Journal, 11(2). https://doi.org/10.53912/iej.v11i2.764
Ali M, M. N., & Kusuma, A. (2019). Analisa Kinerja Mesin Wtp Menggunakan Metode Fmea Dan Penjadwalan Preventif Maintenance. WAKTU: Jurnal Teknik UNIPA, 17(1), 15–25. https://doi.org/10.36456/waktu.v17i1.1829
Ar-Royyan, D., & Mukhtar, M. N. A. (2023). Perencanaan Preventive Maintenance Line Produksi Dengan Metode Rcm (Reliability Centered Maintenance) Di Pt Raya. PROFISIENSI: Jurnal Program Studi Teknik Industri, 11(1), 011–020. https://doi.org/10.33373/profis.v11i1.5081
Ardiansyah, M. F., & Widjajati, E. P. (2021). Penjadwalan Preventive Maintenance Pada Mesin Mixing Dalam Produksi Brick Batu Tahan Api Dengan Menggunakan Metode Age Replacement Pada Pt Xyz. Juminten, 2(1), 144–155. https://doi.org/10.33005/juminten.v2i1.219
Chien, Y., Rd, S., District, N., Chang, F., & Liu, T. (2014). The Effects of Salvage Value on the Age-Replacement Policy under Renewing Warranty. 1965, 1840–1848.
Dio, A. D., MZ, H., & Tamalika, T. (2023). Penerapan Metode Age Replacement Pada Usulan Jadwal Preventive Maintenance Mesin Dump Truck Di Pt. Bse Bayung Lencir. Nusantara of Engineering (NOE), 6(1), 57–65. https://doi.org/10.29407/noe.v6i1.19871
Jardine, A. K. S., & Tsang, A. H. C. (2013). Maintenance, replacement, and reliability: Theory and applications, second edition. Maintenance, Replacement, and Reliability: Theory and Applications, Second Edition, 1–332. https://doi.org/10.1201/b14937
Pardiyono, R., & Suryani, P. (2020). Meningkatkan Keandalan Komponen Mesin Dan Minimasi Downtime Pada Mesin Picanol Gtx Seri 22844. Sistemik : Jurnal Ilmiah Nasional Bidang Ilmu Teknik, 8(1), 1–8. https://doi.org/10.53580/sistemik.v8i1.33
Srirahayu, A. (2021). No Title (Revisi). Fakultas Ekonomi Universitas Indonesia.
Virana Putra, A. N., Prabowo, R., & Kalam Mollah, M. (2022). Usulan Peningkatan Efektivitas Mesin Menggunakan Metode Overall Equipment Effectiveness (Oee) Dan Fault Tree Analysis (Fta) Pada Mesin Moulding Pt. Tfm. Industrial Engineering Journal, 11(2). https://doi.org/10.53912/iej.v11i2.764
Ali M, M. N., & Kusuma, A. (2019). Analisa Kinerja Mesin Wtp Menggunakan Metode Fmea Dan Penjadwalan Preventif Maintenance. WAKTU: Jurnal Teknik UNIPA, 17(1), 15–25. https://doi.org/10.36456/waktu.v17i1.1829
Ar-Royyan, D., & Mukhtar, M. N. A. (2023). Perencanaan Preventive Maintenance Line Produksi Dengan Metode Rcm (Reliability Centered Maintenance) Di Pt Raya. PROFISIENSI: Jurnal Program Studi Teknik Industri, 11(1), 011–020. https://doi.org/10.33373/profis.v11i1.5081
Ardiansyah, M. F., & Widjajati, E. P. (2021). Penjadwalan Preventive Maintenance Pada Mesin Mixing Dalam Produksi Brick Batu Tahan Api Dengan Menggunakan Metode Age Replacement Pada Pt Xyz. Juminten, 2(1), 144–155. https://doi.org/10.33005/juminten.v2i1.219
Chien, Y., Rd, S., District, N., Chang, F., & Liu, T. (2014). The Effects of Salvage Value on the Age-Replacement Policy under Renewing Warranty. 1965, 1840–1848.
Dio, A. D., MZ, H., & Tamalika, T. (2023). Penerapan Metode Age Replacement Pada Usulan Jadwal Preventive Maintenance Mesin Dump Truck Di Pt. Bse Bayung Lencir. Nusantara of Engineering (NOE), 6(1), 57–65. https://doi.org/10.29407/noe.v6i1.19871
Jardine, A. K. S., & Tsang, A. H. C. (2013). Maintenance, replacement, and reliability: Theory and applications, second edition. Maintenance, Replacement, and Reliability: Theory and Applications, Second Edition, 1–332. https://doi.org/10.1201/b14937
Pardiyono, R., & Suryani, P. (2020). Meningkatkan Keandalan Komponen Mesin Dan Minimasi Downtime Pada Mesin Picanol Gtx Seri 22844. Sistemik : Jurnal Ilmiah Nasional Bidang Ilmu Teknik, 8(1), 1–8. https://doi.org/10.53580/sistemik.v8i1.33
Srirahayu, A. (2021). No Title (Revisi). Fakultas Ekonomi Universitas Indonesia.
Virana Putra, A. N., Prabowo, R., & Kalam Mollah, M. (2022). Usulan Peningkatan Efektivitas Mesin Menggunakan Metode Overall Equipment Effectiveness (Oee) Dan Fault Tree Analysis (Fta) Pada Mesin Moulding Pt. Tfm. Industrial Engineering Journal, 11(2). https://doi.org/10.53912/iej.v11i2.764
Ali M, M. N., & Kusuma, A. (2019). Analisa Kinerja Mesin Wtp Menggunakan Metode Fmea Dan Penjadwalan Preventif Maintenance. WAKTU: Jurnal Teknik UNIPA, 17(1), 15–25. https://doi.org/10.36456/waktu.v17i1.1829
Ar-Royyan, D., & Mukhtar, M. N. A. (2023). Perencanaan Preventive Maintenance Line Produksi Dengan Metode Rcm (Reliability Centered Maintenance) Di Pt Raya. PROFISIENSI: Jurnal Program Studi Teknik Industri, 11(1), 011–020. https://doi.org/10.33373/profis.v11i1.5081
Ardiansyah, M. F., & Widjajati, E. P. (2021). Penjadwalan Preventive Maintenance Pada Mesin Mixing Dalam Produksi Brick Batu Tahan Api Dengan Menggunakan Metode Age Replacement Pada Pt Xyz. Juminten, 2(1), 144–155. https://doi.org/10.33005/juminten.v2i1.219
Chien, Y., Rd, S., District, N., Chang, F., & Liu, T. (2014). The Effects of Salvage Value on the Age-Replacement Policy under Renewing Warranty. 1965, 1840–1848.
Dio, A. D., MZ, H., & Tamalika, T. (2023). Penerapan Metode Age Replacement Pada Usulan Jadwal Preventive Maintenance Mesin Dump Truck Di Pt. Bse Bayung Lencir. Nusantara of Engineering (NOE), 6(1), 57–65. https://doi.org/10.29407/noe.v6i1.19871
Jardine, A. K. S., & Tsang, A. H. C. (2013). Maintenance, replacement, and reliability: Theory and applications, second edition. Maintenance, Replacement, and Reliability: Theory and Applications, Second Edition, 1–332. https://doi.org/10.1201/b14937
Pardiyono, R., & Suryani, P. (2020). Meningkatkan Keandalan Komponen Mesin Dan Minimasi Downtime Pada Mesin Picanol Gtx Seri 22844. Sistemik : Jurnal Ilmiah Nasional Bidang Ilmu Teknik, 8(1), 1–8. https://doi.org/10.53580/sistemik.v8i1.33
Srirahayu, A. (2021). No Title (Revisi). Fakultas Ekonomi Universitas Indonesia.
Virana Putra, A. N., Prabowo, R., & Kalam Mollah, M. (2022). Usulan Peningkatan Efektivitas Mesin Menggunakan Metode Overall Equipment Effectiveness (Oee) Dan Fault Tree Analysis (Fta) Pada Mesin Moulding Pt. Tfm. Industrial Engineering Journal, 11(2). https://doi.org/10.53912/iej.v11i2.764
Ali M, M. N., & Kusuma, A. (2019). Analisa Kinerja Mesin Wtp Menggunakan Metode Fmea Dan Penjadwalan Preventif Maintenance. WAKTU: Jurnal Teknik UNIPA, 17(1), 15–25. https://doi.org/10.36456/waktu.v17i1.1829
Ar-Royyan, D., & Mukhtar, M. N. A. (2023). Perencanaan Preventive Maintenance Line Produksi Dengan Metode Rcm (Reliability Centered Maintenance) Di Pt Raya. PROFISIENSI: Jurnal Program Studi Teknik Industri, 11(1), 011–020. https://doi.org/10.33373/profis.v11i1.5081
Ardiansyah, M. F., & Widjajati, E. P. (2021). Penjadwalan Preventive Maintenance Pada Mesin Mixing Dalam Produksi Brick Batu Tahan Api Dengan Menggunakan Metode Age Replacement Pada Pt Xyz. Juminten, 2(1), 144–155. https://doi.org/10.33005/juminten.v2i1.219
Chien, Y., Rd, S., District, N., Chang, F., & Liu, T. (2014). The Effects of Salvage Value on the Age-Replacement Policy under Renewing Warranty. 1965, 1840–1848.
Dio, A. D., MZ, H., & Tamalika, T. (2023). Penerapan Metode Age Replacement Pada Usulan Jadwal Preventive Maintenance Mesin Dump Truck Di Pt. Bse Bayung Lencir. Nusantara of Engineering (NOE), 6(1), 57–65. https://doi.org/10.29407/noe.v6i1.19871
Jardine, A. K. S., & Tsang, A. H. C. (2013). Maintenance, replacement, and reliability: Theory and applications, second edition. Maintenance, Replacement, and Reliability: Theory and Applications, Second Edition, 1–332. https://doi.org/10.1201/b14937
Pardiyono, R., & Suryani, P. (2020). Meningkatkan Keandalan Komponen Mesin Dan Minimasi Downtime Pada Mesin Picanol Gtx Seri 22844. Sistemik : Jurnal Ilmiah Nasional Bidang Ilmu Teknik, 8(1), 1–8. https://doi.org/10.53580/sistemik.v8i1.33
Srirahayu, A. (2021). No Title (Revisi). Fakultas Ekonomi Universitas Indonesia.
Virana Putra, A. N., Prabowo, R., & Kalam Mollah, M. (2022). Usulan Peningkatan Efektivitas Mesin Menggunakan Metode Overall Equipment Effectiveness (Oee) Dan Fault Tree Analysis (Fta) Pada Mesin Moulding Pt. Tfm. Industrial Engineering Journal, 11(2). https://doi.org/10.53912/iej.v11i2.764
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