Optimization of Production Processes in Micro, Small and Medium Metal Enterprises (SMEs Metal) using Fuzzy-Kano, QFD and SPC Methods: a Systematic Literature Review

Authors

  • Prihono Universitas PGRI Adi Buana Surabaya
  • Indra Dwi Febryanto Univeritas PGRI Adi Buana Surabaya
  • Yitno Utomo Univeritas PGRI Adi Buana Surabaya

DOI:

https://doi.org/10.36456/tibuana.9.02.11607

Keywords:

Systematic Literature Review, Fuzzy-Kano , quality function deployment

Abstract

Micro, Small, and Medium Enterprises (MSMEs), particularly in the metal industry, play a pivotal role in Indonesia’s economic development but face significant challenges in maintaining product quality, reducing defects, and responding to customer needs. This study conducts a Systematic Literature Review (SLR) to investigate the integration of Fuzzy-Kano, Quality Function Deployment (QFD), and Statistical Process Control (SPC) methods as a comprehensive approach for optimizing production processes in metal MSMEs. The literature was sourced from databases such as Scopus, Crossref, and Google Scholar, yielding 562 records, of which 35 relevant journal articles were analyzed in depth. Findings reveal that while QFD and SPC are frequently applied separately in MSMEs, research integrating these methods with Fuzzy-Kano remains limited. The review highlights that such integration offers substantial potential to improve product quality, align production with customer satisfaction, and enhance decision-making under uncertainty—ultimately supporting sustainable competitiveness. This study also identifies research gaps and proposes future directions, including the development of localized models tailored to SME contexts and the deeper integration of SPC within customer-oriented product development frameworks.

References

[1] S. Munthe, “www.kemenkeu.go.id,” 27 June 2023. [Online]. Available: https://djpb.kemenkeu.go.id/kppn/lubuksikaping/id/data-publikasi/artikel/3134-kontribusi-umkm-dalam-perekonomianindonesia.html.

[2] R. S. Astuti, “www.kompas.id,” 21 August 2023. [Online]. Available: https://www.kompas.id/baca/nusantara/2023/08/19/industri-logam-ngingas-berkembang-ditengah-tantangan-yang-kian-beragam-feature.

[3] J. Debora, “Perancangan model matematis QFD-kano dalam menentukan target karakteristik teknis rak sepatu,” WIdya Mandala Catholic University , Surabaya, 2017.

[4] L. O. G. G. G. M. d. G. P. F.L. Lizarelli, “Integration of SERVQUAL, Analytical Kano, and QFD Using Fuzzy Approaches to Support Improvement Decisions in an Entrepreneurial Education Service,” Applied Soft Computing, pp. 1-15, 2021.

[5] M. A.-H. d. N. Jin, “Smart Product Design Process through the Implementation of Fuzzy Kano, AHP, DEMATEL, and QFD,” Applied Sciences, pp. 1-28, 2020.

[6] T. E. G. B. Cengiz Kahraman, “A fuzzy optimization model for QFD planning process using analytic network approach,” European Journal of Operational Research, pp. 390-411, 2011.

[7] A. Z. Fakih, “Pengendalian Kualitas pada Proses Produksi untuk Meminimalisir Cacat Produk Roti Gulung dengan Metode Statistical Process Control (SPC),” Universitas Islam Sultan Agung, Semarang, 2023.

[8] C. M. Ignatio Madanhire, “Application of Statistical Process Control (SPC) in Manufacturing,” Procedia CIRP, pp. 580-583, 2016.

[9] D. V. Michaela Kelblerová, “Application of QFD and SPC Methods in the Processes of Design and Products,” in International Carpathian Control Conference (ICCC), Ostrava, 2011.

[10] U. N. 20/2008, 2008. [Online]. Available: https://ojk.go.id/waspada-investasi/id/regulasi/Documents/UU_20_Tahun_2008_Usaha_Mikro_Kecil_dan_Menengah.pdf.

[11] M. Junaidi, “https://djpb.kemenkeu.go.id,” 4 11 2024. [Online]. Available: https://djpb.kemenkeu.go.id/kppn/curup/id/data-publikasi/artikel/2885-umkm-hebat,-perekonomian-nasional-meningkat.html#:~:text=UMKM%20merupakan%20salah%20satu%20pilar,senilai%208.573%2C89%20triliun%20rupiah.

[12] D. Damayanti, “https://www.pajak.go.id,” 26 11 2024. [Online]. Available: https://www.pajak.go.id/id/artikel/umkm-coretax-dan-rasio-pajak#:~:text=Sebagai%20gambaran%2C%20berdasarkan%20data%20Kementerian,senilai%208.573%2C89%20triliun%20rupiah

[13] I. Elamvazuthi, T. Ganesan and P. Vasant, “Application of a Fuzzy Programming Technique to,” International Journal of Computer Science and Information Security, pp. 238-242, 2009.

[14] Z. X. H. Wu, “Fuzzy Logic in Decision Support: Methods, Applications and Future,” INTERNATIONAL JOURNAL OF COMPUTERS COMMUNICATIONS & CONTROL, pp. 1-28, 2021.

[15] S. Z. M. T. Y. L. Jia Shao, “Combining fuzzy MCDM with Kano model and FMEA: a novel,” Annals of Operations Research , p725–765, 2024

[16] C.-M. Yang, S. Li, K.-S. Chen, M. Li and W. Lo, “A Methodological Framework for New Product Developmentin Fuzzy Environments,” Journal Systems, pp. 1-17, 2024.

[17] Q. Fu, Q. Liu, X. Lu, T. Hu, Y. Wang and J. Pan, “Interval-valued spherical fuzzy quality function deployment methodology: Metaverse collaborative system design application,” Engineering Applications of Artificial Intelligence, pp. 1-22, 2024.

[18] Z. Liu, X. Liang, X. Chen and X. Wen, “Design of a sweeping robot based on fuzzy QFD and ARIZ algorithms,” Heliyon, pp. 1-26, 2024.

[19] E. Sauerwein, K. Matzler, F. Bailom and H. Hinterhuber, “The Kano Model: How to Delight Your Customers,” in International Working Seminar on Production Economics, Innsbruck, Austria, 1996.

[20] J. Zhao, Y. Huang, J. Feng, W. Xie and K. Jain, “Fusion of KANO theory and Attention-BiLSTM models for user demand analysis and trend prediction,” Information Fusion, pp. 1-10, pp. 1-10, 2025

[21] Xin Yang, Zimiao Leng, Changning Ma and Guanghui Yang, “Demand analysis of public sports service for older adults using Kano model,” Frontiers in Public Health, pp. 1-11, 2025,

[22] I. Santoso, H. Rau, A. Choirun, H. C. Aprilianto, K. Lestari, S. A’yuniah and O. W. Kusumaningtyas, “Application of QFD in sustainable new product development in the agro-industrial sector: a systematic literature review,” INTERNATIONAL JOURNAL OF SUSTAINABLE ENGINEERING, p. 926–944, , 2024.

[23] A. Ishak, R. Ginting and S. Siallagan, “Application of quality function deployment (QFD) and axiomatic design method for product design: study case compost waste product,” Journal of Achievements in Materials and Manufacturing Engineering, pp. 31-41, 2024.

[24] F. Francis, “Engineering Approach with Quality Function,” American Journal of Mechanical Engineering, pp. 65-70, 2016.

[25] H.-T. Liu, “Product design and selection using fuzzy QFD and fuzzy MCDM approaches,” Applied Mathematical Modelling, pp. 482-496, 2011

[26] Prihono and Y. D. Nurcahyanie, “Pengembangan Model QFD Berbasis Fuzzy KANO Untuk Jasa Layanan Tranportasi Bagi Disabilitas,” Jurnal Teknik WAKTU, pp. 21-29, 2017.

[27] Y. Yu, C. Li, W. Yang and W. Xu, “Determining the critical factors of air-conditioning innovation using an integrated model of fuzzy Kano-QFD during the COVID- 19 pandemic: The perspective of air purification,” PLOS ONE, pp. 1-24, 2021.

[28] M. Bevilacqua, F. Ciarapica and G. Giacchetta, “A fuzzy-QFD approach to supplier selection,” Journal of Purchasing & Supply Management , p. 14–27, 2006

[29] S. Anastasya and M. L. Singgih, “Evaluasi Service Quality Platform Digital DANA Menggunakan Fuzzy E-ServQual, IPA-Kano, dan QFD,” JURNAL TEKNIK ITS, pp. 14-19, 2024.

[30] V. Gaspersz, Pedoman Implementasi Program Six Sigma, Bogor: Gramedia, 2002.

[31] A. Castillón Barraza, A. González Angeles, F. Lara Chavez and I. Mendoza Muñoz, “Tools to Measure the Technological Capabilities of the Aerospace Industry,” Journal of Industrial Engineering and Management, pp. 769-775, 2018.

[32] M. Iqbal and A. Suzianti, “New Product Development Process Design for Small and Medium Enterprises: A Systematic Literature Review from the Perspective of Open Innovation,” Journal of Open Innovation: Technology, Market, and Complexity, pp. 1-19, 2021.

[33] A. Hossein Khoshakhlagh, Mahdi Malakoutikhah, JeeWoong Park, M. Dehghani Kodnoueieh, Z. Rafieian Boroujeni, Maryam Bahrami and Fatemeh Ramezani, “Assessing personal protective equipment usage and its correlation with knowledge, attitudes, performance, and safety culture among workers in small and medium-sized enterprises,” BMC Public Health, pp. 1-9, 2024

[34] M. K. Gavareshki, M. Abbasi, M. Karbasian and R. Rostamkhani, “Application of quality engineering techniques in the main domains of industrial engineering,” Journal of Achievements in Materials and Manufacturing Engineering, pp. 22-40, 2018.

[35] T. N. Agassi, M. Ushada and A. Suyantohadi, “INDUSTRIAL DESIGN OF KANSEI ENGINEERING-BASED SENSOR FOR INDUSTRY,” Management and Production Engineering Review, pp. 13-22, 2020.

[36] N. Chirisa and M. Ngoepe, “Publish or perish? Innovative models for scholarly publishing in Zimbabwe,” Information Development, pp. 1-13, 2024.

[37] M. Thelwall and P. Sud, “Scopus 1900–2020: Growth in articles, abstracts, countries, fields, and journals,” Quantitative Science Studies , pp. 37-50, 2021.

[38] T. Y. Khaw, A. Amran and A. P. Teoh, “Factors influencing ESG performance: A bibliometric analysis, systematic literature review, and future research directions,” Journal of Cleaner Production, vol. 448, no. Cleaner Production, pp. 1-15, 2024.

[39] I. Santoso, H. Rau, A. Choirun, H. C. Aprilianto, K. Lestari, S. A’yuniah and O. W. Kusumaningtyas, “pplication of QFD in sustainable new product development in the agro-industrial sector: a systematic literature review,” International Journal of Sustainable Engineering, vol. 17, no. 1, pp. 926-944, 2024.

[40] Vincenzo Corvello, Saverino Verteramo, Isabella Nocella and Salvatore Ammirato, “Thrive during a crisis: the role of digital technologies in fostering antifragility in small and medium sized enterprises,” ournal of Ambient Intelligence and Humanized Computing, vol. 14, no. Ambient Intelligence and Humanized Computing, p. 14681–14693, 2023.

[41] D. Radicic and S. Petkovic, “Impact of digitalization on technological innovations in small and medium-sized enterprises (SMEs),” Technological Forecasting & Social Change, vol. 191, no. 122474, pp. 1-16, 2023.

[42] H. Erbay and N. Yıldırım, “Combined Technology Selection Model for Digital Transformation in Manufacturing: A Case Study From the Automotive Supplier Industry,” International Journal of Innovation and Technology Management, vol. 19, no. 07, p. 143–157, 2022.

[43] Z. Yu, Y. Liu and K. Kim, “Research on treadmill design based on AHP and mass function expansion,” Journal of Combinatorial Mathematics nd Combinatorial Computing, vol. 127b, no. 434, pp. 7945--7962, 2025.

[44] T. N. Agassi, M. Ushada and A. Suyantohadi, “INDUSTRIAL DESIGN OF KANSEI ENGINEERING-BASED SENSOR FOR INDUSTRY,” Management and Production Engineering Review, vol. 11, no. 1, pp. 13-22, 2020.

[45] M. Shanmugaraja, M. Nataraj and N. Gunasekaran, “Six Sigma project selection via quality function deployment,” International Journal of Productivity and Quality Management, vol. 10 , no. 1, pp. 85 – 111, 2012.

[46] T. Pujianto, E. Mardawati and S. D. Agustien, “Consumer-Driven Quality Improvement of Tofu Sumedang: An Integrated Kano–QFD Approach for Strategic Product Development,” Jurnal Teknologi dan Manajemen Agroindustri, vol. 13, no. 2, pp. 200-219, 2024.

[47] D. Neira-Rodado, M. Ortíz-Barrios, S. D. l. Hoz-Escorcia, C. Paggetti, L. No and N. Fratea, “Smart Product Design Process through the Implementation of a Fuzzy Kano-AHP-DEMATEL-QFD Approach,” Applied Sciences, vol. 10, no. 5, pp. 1-28, 2020.

[48] W. Ce, L. Xinyue, Y. Fan and L. Fuhai, “Study on Supermarket Service Quality Optimization Based on Kano-QFD model—Take Beidaihe Ugrant Life Square as an Example,” Academic Journal of Business & Management, vol. 6, no. 6, pp. 53-60, 2024

[49] Y. Zhang, ZeyuZheng and L. Liu, “Design Resource Deployment for Virtual Fitting Applications in the Era of Digital Fashion: An Analysis Based on Kano-QFD,” SAGE Open, vol. 1, no. 13, p. 1–18, 2024.

[50] M. Kelblerová and D. Vykydal, “Application of QFD and SPC Methods in the Processes of Design and Products Manufacturing,” in International Carpathian Control Conference , Ostrava, 2011.

Downloads

Published

2026-07-27

Issue

Section

Article

How to Cite

Optimization of Production Processes in Micro, Small and Medium Metal Enterprises (SMEs Metal) using Fuzzy-Kano, QFD and SPC Methods: a Systematic Literature Review. (2026). Tibuana : Journal of Applied Industrial Engineering, 9(02), 139-153. https://doi.org/10.36456/tibuana.9.02.11607

Most read articles by the same author(s)

1 2 3 > >>